Digital Box Compression Tester (D3-5K / D3-10K)

Box Compression Tester Manufacturer - ASTM Standard Corrugated Box Strength Testing Machine - Vertex

At Vertex Digital Box Compression Tester (Models: D3-5K & D3-10K) is engineered to evaluate the compressive strength and stacking resistance of corrugated boxes, shipping containers, fiberboard cartons, drums, pails, and paperboard packages during transit and storage.

Designed to measure maximum deformation against compressive force, the BCT Machine features a precision ball screw-driven mechanism powered by a servo motor for smooth, noise-free, frictionless platen movement as specified in IS 7028 (Part 6): 1987. Built with an advanced Microprocessor-based PLC control panel and a Large 7-Inch Colour LCD HMI Display, it delivers real-time digital readouts of compression strength with a PEAK hold function.

Strictly complying with global standards such as ASTM D642, ASTM D4577, TAPPI T804, IS 7028 (Part VI & IX), FEFCO TM 50, and FCBM 14:96, the D3 series offers capacities of 500 kgf (D3-5K) and 1000 kgf (D3-10K). Supporting both Destructive and Non-Destructive test modes (with pre-selected load termination to avoid box destruction), Over Load & Over Travel Protection, and USB data transfer for graphical report preparation, Vertex Box Compression Testers deliver unmatched performance for packaging manufacturers and quality labs globally.

More Models:

  • D3-5K
  • D3-10K


Overview

The Digital Box Compression Tester (Model D3 Series: D3-5K & D3-10K) is a specialized precision instrument designed to measure the compressive strength and stacking resistance of packaging materials. It operates on the constant rate of compression method, applying controlled compressive force to evaluate how corrugated boxes, fiberboard cartons, crates, pails, and bottles withstand external loads during transit and storage.

Built with a heavy-duty frame and a frictionless precision ball screw mechanism powered by a servo motor, the D3 series ensures smooth and noise-free platen movement in adherence to IS 7028 (Part 6): 1987 standards. The machine features an advanced PLC-based control panel integrated with a Large 7-Inch Colour LCD HMI Display for direct digital readout of compression strength and PEAK hold measurement.

Users can perform both Destructive and Non-Destructive testing with pre-selected load termination to prevent carton damage. Key capacity models include:

Model D3-5K: Features a 500 kgf capacity with a 500 x 500 x 500 mm test space for standard cartons.

Model D3-10K: Features a 1000 kgf capacity with a 1000 x 1000 x 1000 mm test space for larger containers.

Additionally, the equipment comes with integrated Over Load & Over Travel safety protection and direct USB data transfer capability to generate test reports complete with force-deformation graphs for official quality documentation.

Specifications

Model D3-5K D3-10K
Capacity (kgf) 500 1000
Test Height (mm) ( L x H x W ) 500x500x500 1000x1000x1000
Least Count
A) Load 0.1 (kgf) 0.1 (kgf)
B) Displacement 0.1 (mm) 0.1 (mm)
Max. Speed 150 (mm/min) 150 (mm/min)
Test Speed 12.5 (mm/min) 12.5 (mm/min)
PC Interface Yes
(RS232 OR USB)
Yes
(RS232 OR USB)
Software for report Yes Yes
Dimension L X W X H (approx.) 1550(L) × 1050(W) × 2050(H) mm
Weight approx. 650 kgs
Standard Compliance IS 7028 (Part 6): 1987 & IS 7028 (Part 9): 1987
ASTM D642 - 25 & ASTM D4577 - 19 (2023)
TAPPI T 804 om-20
FEFCO Testing Method No. 50
FCBM 14:96

Features

FAQ's

What is the Digital Box Compression Tester (Model D3 Series)? ▼
The Digital Box Compression Tester (D3 Series: D3-5K / D3-10K) is a high-precision packaging test instrument manufactured by Vertex Engineers & Associates to measure the compressive strength and stacking load capacity of corrugated boxes, fiberboard cartons, drums, and pails.

What is the difference between Box Compression Tester models D3-5K and D3-10K? ▼
The primary difference between the two models lies in load capacity and test space size:

Model D3-5K: Features a 500 kgf capacity with a testing space size of 500 x 500 x 500 mm.

Model D3-10K: Features a 1000 kgf capacity with a testing space size of 1000 x 1000 x 1000 mm.


Which testing standards does the Vertex Box Compression Testing Machine comply with? ▼
The Vertex Digital Box Compression Tester strictly complies with international and national testing standards including IS 7028 (Part 6 & Part 9), ASTM D642, ASTM D4577, TAPPI T804, FEFCO TM 50, and FCBM 14:96.

What is the standard testing speed of the Digital Box Compression Tester D3 Series? ▼
The machine operates at a constant standard testing speed of 12.5 mm/min (0.5 inches per minute) between two rigid platens, with a maximum speed capability of 150 mm/min.

What mechanism drives the platen movement in the BCT Machine? ▼
The D3 series features an electro-mechanical drive system powered by a servo motor paired with precision ball screws, ensuring smooth, frictionless, and noise-free vertical platen movement.

How does the control display and PEAK hold function work on the Digital Box Compression Tester? ▼
The system includes an advanced Microprocessor-based PLC control panel with a Large 7-Inch Colour LCD HMI Display. It provides direct digital readouts of compression strength with a dedicated PEAK hold function that retains the maximum failure load.

Can the Box Compression Tester perform non-destructive box testing? ▼
Yes, the machine supports both Destructive and Non-Destructive Test Modes. It allows operators to set a pre-selected load termination limit, automatically stopping the test at the targeted load to avoid crushing or destroying the packaging box.

What safety protection features are included in the D3 Series Box Compression Tester? ▼
The equipment includes an integrated Over-Travel Protection system and pre-selected load auto-termination to safeguard the load cell, motor, and drive assembly from structural overload.

What materials and packages can be tested on the Corrugated Box Compression Tester? ▼
The machine evaluates a wide range of packaging containers including:

Corrugated fiberboard boxes, cartons, wooden boxes, and crates.
Industrial and consumer packaging such as drums, pails, bottles, tubs, and individual package components.


What test results and data outputs does the Box Compression Testing Machine provide? ▼
The test provides key performance indicators including peak compressive load, deformation at peak load, load at critical deformation (headspace resistance), and overall container protection capability.

Does the Digital Box Compression Tester support data export and graphical reporting? ▼
Yes, the machine provides direct USB data transfer capabilities, allowing easy extraction of test data and graph plotting for comprehensive report preparation and packaging quality documentation.

What are the machine dimensions and weight specifications for Models D3-5K and D3-10K? ▼
Dimensions (L x W x H): Approximately 1550 x 1050 x 2050 mm.
Machine Weight: Approximately 650 kgs.
Least Count: Load: 0.1 kgf | Displacement: 0.1 mm.
(Note: Custom higher capacities and larger platform sizes are available on request.)

Which industries and applications commonly use the Digital Box Compression Tester? ▼
The VERTEX Box Compression Testing Machine is widely used across corrugated box manufacturing, paper mills, FMCG packaging, pharmaceuticals, e-commerce fulfillment centers, logistics, and third-party packaging quality control laboratories.

Images

How it Works